Repetitive production parts processed by CNC lathes: The preparation time of procedures using CNC grinders occupies a relatively high proportion. For example, process analysis preparation, programming, adjustment and trial cutting of the first part of the part, the total of these comprehensive man-hours is often dozens to hundreds of times the man-hours of a single part titanium machining, but the work content of these CNC lathes can be saved and used repeatedly, so When a part is successfully trial-produced on a CNC grinder and then repeatedly put into production, the production cycle is greatly reduced, the cost is less, and better economic benefits can be obtained.
It is required to focus on ensuring the quality of the key parts in small and medium batches that can be produced efficiently: CNC grinding machines can achieve high-precision, high-quality, and high-efficiency grinding machining under computer control. Compared with special grinding machines, it can save a lot of special process equipment, has strong flexible manufacturing capacity and obtain better economic benefits. Compared with ordinary grinders, it can eliminate many man-made interference factors in the long process flow of complex machining, and the accuracy of machining parts is good, the interchangeability is good, and the machining efficiency is high.
The parts processed by the CNC lathe should meet the technological characteristics of the multi-process centralized titanium machining of the CNC grinder. When the CNC grinder processes the parts, the grinding wheel cuts the workpiece and the corresponding non-nc grinder is exactly the same, but it can perform some machining accuracy requirements For example, in terms of grinding range, ordinary grinders are mainly used to grind cylindrical surfaces, circular CNC lathe cones or the end faces of stepped shoulders. In addition, CNC cylindrical grinders can also grind circles. Torus, as well as the above complex combined surfaces in various forms.
The machining batch of parts should be larger than that of ordinary lathes and batches. When machining small and medium batches of parts on non-CNC grinding machines, the pure cutting time only accounts for 10%-30% of the actual working hours due to various reasons. When machining on a multi-process centralized CNC grinding machine such as a grinding machining center, this ratio may rise to 70% to 80%, but the man-hours for preparing adjustments are often much longer, so the parts batch will become too small. uneconomic.
Considerations for the titanium machining of some special parts processed by CNC lathes. Although some parts are processed in small batches, ordinary lathes have complex shapes, high quality and good interchangeability. This cannot meet the above requirements on non-CNC grinders and can only be arranged. Machining on CNC grinders, such as parabola, cycloid cams and special-shaped mirrors.